The Swiss HUG Bakery Doubles Output in Restricted Space with Syntegon Robotic Pick and Place (RPP) Integration
Space constraints usually cap production capacity. Swiss manufacturer HUG broke this rule by integrating a high-density robotic cell that doubles throughput without expanding the factory footprint; effectively solving the conflict between volume and available real estate.
The production of “Filigrano” tartelettes poses a specific engineering challenge; the product is structurally fragile yet requires high-speed handling. HUG faced a bottleneck where increasing volume seemed impossible due to strict spatial limits in their Malters facility. The solution required a system that could maintain artisanal handling precision while operating at industrial speeds within a “hallway-style” footprint.
Technical Configuration
- Robotic Density: The Robotic Pick and Place (RPP) cell integrates eight robotic arms into a narrow frame; maximizing vertical utilization over floor space.
- Format Flexibility: The system is programmed to handle approx. 60 distinct tartelette SKUs and 20 different tray configurations with minimal changeover friction.
- Integrated Quality Control: Automated visual inspection replaces manual human checks; ensuring only flawless units reach the packing stage.
- Hygienic Architecture: Open design allows for rapid cleaning cycles; significantly reducing downtime between the processed formats.
Operational Impact
The installation effectively bridged the gap between delicate product handling and industrial volume.
Output capacity has increased by 100%; doubling previous limits.
The automation of the picking process minimized product breakage waste; while the elimination of manual QC stations lowered labor density on the line.
HUG now maintains a future-proof asset capable of adapting to new pastry shapes without requiring physical plant expansion.
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Sources: https://www.syntegon.com/solutions/food/robotic-packaging/
https://www.youtube.com/watch?v=-fvGOCIcurU